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Safety checks

Priority in intralogistics

 

Relying on us to carry out legal safety checks on trucks and racking and to provide innovative safety technologies for your transport systems is a proactive way to protect your employees, goods and the infrastructure of your warehouse.

 

The safety of your employees, trucks and systems is crucial to efficient intralogistics. STILL takes care of the scheduling and implementation of all legally required safety checks for trucks, attachments, chargers, batteries and racking.

 
FEM 4.004

It is a legal requirement for forklift trucks to undergo an FEM 4.004 check at least once a year, in line with the trade association regulation BGV D 27 and the Industrial Safety Ordinance (BetrSichV). After which, the forklift must be checked at regular intervals. Following the inspection, you will receive a detailed report on the inspection results and, if necessary, a no-obligation quote for the rectification of any defects.

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Emissions test

Our emissions test is carried out in accordance with the TRGS 554 Diesel emissions (Technical Directives for Hazardous Substances). This test is designed to measure the soot particles and carbon monoxide content of the exhaust emissions from diesel engines used in the workplace, in order to ensure that the carcinogenic particle content remains below the permissible concentrations.

This test, as well as the optimum adjustment of the engine, also has a variety of benefits for you in terms of fuel consumption and the performance and service life of the engine.

This test is mandatory for any forklift trucks that are used primarily in enclosed workspaces.

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Fuel test

In addition to FEM 4.004, forklift trucks with LPG engines also have to be checked in accordance with the trade association regulation BGV D34. The aim is to ensure that the LPG system is in an acceptable condition, especially in terms of leak tightness and function. This is to prevent gas from escaping.

As well as being a legal requirement, making sure that your LPG systems are running smoothly reduces fuel consumption and ensures that carbon monoxide emissions are within the acceptable range.

Here are the DGUV regulations for carrying out FEM 4.004 checks.

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Inspecting attachments

Attachments are also inspected as part of the FEM 4.004 check for damage, excessive wear, leaks and secure mounting.

The scope and deadlines for checks and servicing are specified by the manufacturer and may vary depending on the type of attachment.

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Drive battery testing

The drive battery of your forklift truck is checked in accordance with the manufacturer’s specifications. Various inspections and measurements are conducted, including cell voltage, acidity, electrolyte temperature, the integrity of the battery compartment, fill level and insulation measurement.

Regular testing extends the service life of the battery and maintains its performance. This ensures that your vehicles are able to function at full capacity.

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Charger testing

Chargers are tested annually in accordance with the trade association regulation DGUV V3. The aim is to check and maintain the function of the chargers to ensure optimum charging and therefore the best performance from your batteries. This, in turn, guarantees the availability and performance of your forklift trucks.

This test may only be carried out by those qualified to do so. Suitable testing equipment is also required. STILL service technicians have the right qualifications and equipment to carry out this testing on your behalf.

 

 
Rack inspections

Annual inspection of racking is required as per trade association regulation BGR 234, the Industrial Safety Ordinance and EN 15635. These documents describe, among other things, the scope and procedure for checking racking systems. It is possible to inspect racking without pausing operation and all inspections are carried out by specially trained racking inspectors.

The aim is to identify and eliminate any damage to racking early in order to prevent accidents or collapse.

The inspection is carried out systematically by means of a detailed inspection protocol and an inspection badge is affixed to the shelving as documentation. Upon request, we are also able to monitor when future racking inspections are due on your behalf.

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STILL Safety Light

It is becoming ever more common for modern intralogistics processes to involve people and trucks working together. The STILL Safety Light is a helpful visual warning system that helps to ensure the safety of your work processes.

The blue warning light significantly increases safety in your workplace, especially in poorly lit and winding areas.

The bright blue spot on the ground approx. 5 m behind the equipment alerts others that the truck is approaching and can prevent a collision.

The STILL Safety Light can be retrofitted onto almost all trucks by your STILL service partner.

 

STILL warning zone lights

The STILL warning zone light projects two strips of light to the left and right of the forklift truck when the truck is switched on. This acts as a visual warning for pedestrians and other drivers in the immediate vicinity of the truck. With the help of mobile safety lighting, this helps to reduce the risk of personal injury and collisions in busy work areas.

We support drivers with a wide range of driver assistance systems and functions. These provide the necessary conditions for safe, efficient, ergonomic and fatigue-free work in every driving situation.

By retrofitting with different safety features and specially-designed attachments, our trucks can be adapted for new applications in no time at all.

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STILL Servicevereinbarungen können Sie exakt auf Ihre Bedürfnisse zusammenstellen. Von der einfachen Reparatur über regelmäßige Wartungsmaßnahmen bis hin zur Komplettbetreuung Ihrer Flotte.